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Air Cooled Oil Coolers

Undeniable Proof That You Need Air Cooled Heat Exchangers

“I am looking for an Air Cooled Heat Exchanger Manufacturer who will give me an inexpensive oil cooler”


We were recently approached by a hydraulic equipment manufacturer for a quote on an Air Cooled Oil Cooler. When we asked him for details about his application, his answer was “Just give me an inexpensive oil cooler. Actually, I don’t need one as I am using a large tank of 750 liters. I just need to complete the bill of materials to satisfy the customer”. For us, this is not an uncommon response. On a little prodding, he disclosed that his hydraulic system used a 75 HP motor coupled to a gear pump delivering 160 LPM oil flow. The equipment had a continuous duty cycle.

If the heat produced during the work cycle is more than the heat dissipated from the tan,k surface a heat exchanger is required. In continuous duty systems, if the wasteful energy that is converted into heat cannot be dissipated effectively by radiation naturally from the surface of the tank we do need an external oil cooler. The amount of heat that a tank can dissipate with respect to the temperature difference between the oil temperature & the temperature of the ambient air can be estimated with the help of the table below. Read More

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Air Cooled Oil Coolers

What happens when we do not install Air Cooled Heat Exchangers to cool gearbox oil ?

The primary purpose of Air Cooled Heat Exchangers in a gear box is the lubrication of the mechanical moving parts, gears, bearings, bushes. Adequate lubrication ensures that wear & tear is minimized. As oil heats up, its viscosity gets reduced & its ability to lubricate is compromised. As a result the temperature keeps rising. Resulting in reduced lubrication & further heat generation. Eventually leading to increased wear & tear and reduced equipment life.

The rate of progressive wear and tear will increase rapidly. As wear and tear takes place, mechanical efficiency drops & more heat starts getting produced. Also as a result, the efficiency drops and the power required to drive the gearbox increases. This is a silent killer because we don’t even come to know that it’s drawing more power and adding to our electricity bills. Read More

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